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The use of robotic technology has drastically increased in manufacturing in the 21st century. But by utilizing their sensory cues, humans still outperform machines, especially in the micro scale manufacturing, which requires high-precision robot manipulators. These sensory cues naturally compensate for high level of uncertainties that exist in the manufacturing environment. Uncertainties in performing manufacturing tasks may come from measurement noise, model inaccuracy, joint compliance (e.g., elasticity) etc. Although advanced metrology sensors and high-precision microprocessors, which are utilized in nowadays robots, have compensated for many structural and dynamic errors in robot positioning, but a well-designed control algorithm still works as a comparable and cheaper alternative to reduce uncertainties in automated manufacturing. Our work illustrates that a multi-robot control system can reduce various uncertainties to a great amount.

Metal additive manufacturing enables the fabrication of complex parts, but achieving consistent build quality remains challenging due to interactions induced by repeated layer-wise melting, solidification, and reheating across the 3D build. Advanced sensing provide a great opportunity to collect rich observations of the actual manufacturing process for real-time quality monitoring and control. Yet, existing methods often have limited ability to represent multi-layer interactions and quantify their contributions to quality. In this paper, we develop a novel spatiotemporal graph transformer for modeling 3D neighborhood interactions and learn their effects on build quality in metal additive manufacturing. Specifically, we first introduce a weighted network representation of the manufacturing process, where fusing locations are modeled as nodes, and their spatial- and process-dependent relationships are encoded as edge weights. This representation also enables the integration of multimodal data (e.g., geometric design, process settings, and in-situ sensing data) into a unified structure for downstream learning tasks. Building on this network, we further design a dual-attention graph tr

Atomic precision advanced manufacturing (APAM) dopes silicon with enough carriers to change its electronic structure and can be used to create novel devices by defining metallic regions whose boundaries have single-atom abruptness. Incompatibility with the thermal and lithography process requirements for gated silicon transistor manufacturing have inhibited exploration of both how APAM can enhance CMOS performance and how transistor manufacturing steps can accelerate the discovery of new APAM device concepts. In this work, we introduce an APAM process that enables direct integration into the middle of a transistor manufacturing workflow. We show that a process that combines sputtering and annealing with a hardmask preserves a defining characteristic of APAM, a doping density far in excess of the solid solubility limit, while trading another, the atomic precision, for compatibility with manufacturing. The electrical characteristics of a chip combining a transistor with an APAM resistor show that the APAM module has only affected the transistor through the addition of a resistance and not by altering the transistor. This proof-of-concept demonstration also outlines the requirements a

This work examines how AI, especially agentic systems, is being adopted in engineering and manufacturing workflows, what value it provides today, and what is needed for broader deployment. This is an exploratory and qualitative state-of-practice study grounded in over 30 interviews across four stakeholder groups (large enterprises, small/medium firms, AI developers, and CAD/CAM/CAE vendors). We find that near-term AI gains cluster around structured, repetitive work and data-intensive synthesis, while higher-value agentic gains come from orchestrating multi-step workflows across tools. Adoption is constrained less by model capability than by fragmented and machine-unfriendly data, stringent security and regulatory requirements, and limited API-accessible legacy toolchains. Reliability, verification, and auditability are central requirements for adoption, driving human-in-the-loop frameworks and governance aligned with existing engineering reviews. Beyond technical barriers there are also organizational ones: a persistent AI literacy gap, cultural heterogeneity, and governance structures that have not yet caught up with agentic capabilities. Together, the findings point to a staged p

Roll-to-roll (R2R) manufacturing is a continuous processing technology essential for scalable production of thin-film materials and printed electronics, but precise control remains challenging due to subsystem interactions, nonlinearities, and process disturbances. This paper proposes a Model Predictive Path Integral (MPPI) control formulation for R2R systems, leveraging a GPU-based Monte-Carlo sampling approach to efficiently approximate optimal controls online. Crucially, MPPI easily handles non-differentiable cost functions, enabling the incorporation of complex performance criteria relevant to advanced manufacturing processes. A case study is presented that demonstrates that MPPI significantly improves tension regulation performance compared to conventional model predictive control (MPC), highlighting its suitability for real-time control in advanced manufacturing.

Industry 4.0 is a blend of the hyper-connected digital industry within two world of Information Technology (IT) and Operational Technology (OT). With this amalgamate opportunity, smart manufacturing involves production assets with the manufacturing equipment having its own intelligence, while the system-wide intelligence is provided by the cyber layer. However Smart manufacturing now becomes one of the prime targets of cyber threats due to vulnerabilities in the existing process of operation. Since smart manufacturing covers a vast area of production industries from cyber physical system to additive manufacturing, to autonomous vehicles, to cloud based IIoT (Industrial IoT), to robotic production, cyber threat stands out with this regard questioning about how to connect manufacturing resources by network, how to integrate a whole process chain for a factory production etc. Cybersecurity confidentiality, integrity and availability expose their essential existence for the proper operational thread model known as digital thread ensuring secure manufacturing. In this work, a literature survey is presented from the existing threat models, attack vectors and future challenges over the di

Ransomware recovery in critical manufacturing infrastructure is not only a backup-restoration problem. Production capability depends on coupled information-technology, operational-technology, physical-process, quality, logistics, identity, and supplier systems. After ransomware, a plant may rebuild servers yet remain unable to schedule work, authenticate operators, trust engineering workstations, release product, reconnect OT assets, or coordinate suppliers. This paper reframes manufacturing ransomware recovery as a critical-infrastructure continuity and interdependency problem. We conduct a PRISMA-guided multivocal review of academic literature, standards and government guidance, threat frameworks, public incident material, and verified full-text/source-page evidence anchors. The review identifies nine evidence-backed recovery failure modes: dependency blindness, untrusted restore point and backup over-trust, identity trust collapse, lack of proof-of-recovery, unsafe OT reconnection, segmentation assumption failure, capability mismatch, unmanaged degraded operation, and supplier dependency failure. We then introduce Minimum Viable Factory Recovery (MVF Recovery): the smallest safe

Discovering novel materials with desired properties is essential for driving innovation. Industry 4.0 and smart manufacturing have promised transformative advances in this area through real-time data integration and automated production planning and control. However, the reliance on automation alone has often fallen short, lacking the flexibility needed for complex processes. To fully unlock the potential of smart manufacturing, we must evolve from automation to autonomous systems that go beyond rigid programming and can dynamically optimize the search for solutions. Current discovery approaches are often slow, requiring numerous trials to find optimal combinations, and costly, particularly when optimizing multiple properties simultaneously. This paper proposes a Bayesian multi-objective sequential decision-making (BMSDM) framework that can intelligently select experiments as manufacturing progresses, guiding us toward the discovery of optimal design faster and more efficiently. The framework leverages sequential learning through Bayesian Optimization, which iteratively refines a statistical model representing the underlying manufacturing process. This statistical model acts as a s

Manufacturing is gathering extensive amounts of diverse data, thanks to the growing number of sensors and rapid advances in sensing technologies. Among the various data types available in SMS settings, time-series data plays a pivotal role. Hence, TSC emerges is crucial in this domain. The objective of this study is to fill this gap by providing a rigorous experimental evaluation of the SoTA ML and DL algorithms for TSC tasks in manufacturing and industrial settings. We first explored and compiled a comprehensive list of more than 92 SoTA algorithms from both TSC and manufacturing literature. Following, we selected the 36 most representative algorithms from this list. To evaluate their performance across various manufacturing classification tasks, we curated a set of 22 manufacturing datasets, representative of different characteristics that cover diverse manufacturing problems. Subsequently, we implemented and evaluated the algorithms on the manufacturing benchmark datasets, and analyzed the results for each dataset. Based on the results, ResNet, DrCIF, InceptionTime, and ARSENAL are the top-performing algorithms, boasting an average accuracy of over 96.6% across all 22 manufactur

TSF is growing in various domains including manufacturing. Although numerous TSF algorithms have been developed recently, the validation and evaluation of algorithms hold substantial value for researchers and practitioners and are missing. This study aims to fill this gap by evaluating the SoTA TSF algorithms on thirteen manufacturing datasets, focusing on their applicability in manufacturing. Each algorithm was selected based on its TSF category to ensure a representative set of algorithms. The evaluation includes different scenarios to evaluate the models using two problem categories and two forecasting horizons. To evaluate the performance, the WAPE was calculated, and additional post hoc analyses were conducted to assess the significance of observed differences. Only algorithms with codes from open-source libraries were utilized, and no hyperparameter tuning was done. This allowed us to evaluate the algorithms as "out-of-the-box" solutions that can be easily implemented, ensuring their usability within the manufacturing by practitioners with limited technical knowledge. This aligns to facilitate the adoption of these techniques in smart manufacturing systems. Based on the resul

Digital Twin -- a virtual replica of a physical system enabling real-time monitoring, model updating, prediction, and decision-making -- combined with recent advances in machine learning, offers new opportunities for proactive control strategies in autonomous manufacturing. However, achieving real-time decision-making with Digital Twins requires efficient optimization driven by accurate predictions of highly nonlinear manufacturing systems. This paper presents a simultaneous multi-step Model Predictive Control (MPC) framework for real-time decision-making, using a multivariate deep neural network, named Time-Series Dense Encoder (TiDE), as the surrogate model. Unlike conventional MPC models which only provide one-step ahead prediction, TiDE is capable of predicting future states within the prediction horizon in one shot (multi-step), significantly accelerating the MPC. Using Directed Energy Deposition (DED) additive manufacturing as a case study, we demonstrate the effectiveness of the proposed MPC in achieving melt pool temperature tracking to ensure part quality, while reducing porosity defects by regulating laser power to maintain melt pool depth constraints. In this work, we fi

Defects in extrusion additive manufacturing remain common despite its prevalent use. While numerous AI-driven approaches have been proposed to improve quality assurance, the inherently dynamic nature of the printing process poses persistent challenges. Regardless of how comprehensive the training dataset is, out-of-distribution data remains inevitable. Consequently, deterministic models often struggle to maintain robustness and, in some cases, fail entirely when deployed in new or slightly altered printing environments. This work introduces an agent that dynamically adjusts flow rate and temperature setpoints in real time, optimizing process control while addressing bottlenecks in training efficiency and uncertainty management. It integrates a vision-based uncertainty quantification module with a reinforcement learning controller, using probabilistic distributions to describe printing segments. While the underlying networks are deterministic, these evolving distributions introduce adaptability into the decision-making process. The vision system classifies material extrusion with a certain level of precision, generating corresponding distributions. A deep Q-learning controller inter

Agentic systems enable the intelligent use of research tooling, augmenting a researcher's ability to investigate and propose novel solutions to existing problems. Within Additive Manufacturing (AM), alloy selection and evaluation remains a complex challenge, often requiring expertise in the various domains of materials science, thermodynamic simulations, and experimental analysis. Large Language Model (LLM) enabled agents can facilitate this endeavor by utilizing their extensive knowledge base to dispatch tool calls via Model Context Protocol (MCP) to perform actions such as thermophysical property diagram calculations and lack of fusion process map generation. In addition, the multi-agent system can effectively reason through complex user prompts and provide analysis on the lack of fusion process window of common alloys such as SS316L and IN718 along with proposed composition variants of known alloys. These agents can dynamically adjust their task trajectory to the outcomes of tool call results, effectively enabling autonomous decision-making in practical environments. This work aims to showcase the benefits of adopting a LLM enabled multi-agent system to automate and accelerate t

Identifying appropriate manufacturing systems for products can be considered a pivotal manufacturing task contributing to the optimization of operational and planning activities. It has gained importance in the food industry due to the distinct constraints and considerations posed by perishable and non-perishable items in this problem. Hence, this study proposes a new mathematical model according to knowledge discovery as well as an assignment model to optimize manufacturing systems for perishable, non-perishable, and hybrid products tailored to meet their unique characteristics. In the presented model, three objective functions are taken into account: (1) minimizing production costs by assigning the products to the right set of manufacturing systems, (2) maximizing the product quality by assigning the products to the systems, and (3) minimizing total CO2 emissions of the machines. A numerical example is utilized to evaluate the performance of AUGMECON2VIKOR compared to AUGMECON2. The results show that AUGMECON2VIKOR obtains superior Pareto solutions across all objective functions. Furthermore, the sensitivity analysis explores the positive green impacts, influencing both cost and

The benefits of adopting artificial intelligence (AI) in manufacturing are undeniable. However, operationalizing AI beyond the prototype, especially when involved with cyber-physical production systems (CPPS), remains a significant challenge due to the technical system complexity, a lack of implementation standards and fragmented organizational processes. To this end, this paper proposes a new process model for the lifecycle management of AI assets designed to address challenges in manufacturing and facilitate effective operationalization throughout the entire AI lifecycle. The process model, as a theoretical contribution, builds on machine learning operations (MLOps) principles and refines three aspects to address the domain-specific requirements from the CPPS context. As a result, the proposed process model aims to support organizations in practice to systematically develop, deploy and manage AI assets across their full lifecycle while aligning with CPPS-specific constraints and regulatory demands.

The awareness of energy consumption is gaining much more attention in manufacturing due to its economic and sustainability benefits. An energy consumption model is needed for quantifying the consumption and predicting the impact of various process parameters in manufacturing. This paper aims to develop an energy consumption model for Direct Energy Deposition (DED) based Hybrid Additive Manufacturing (HAM) for an Inconel 718 part. The Specific Energy Consumption (SEC) is used while developing the energy consumption of the product manufacturing lifecycle. This study focuses on the analysis to investigate three significant factors (scanning speed, laser power, and feed rate), their interactions' effects, and whether they have a significant effect.in energy consumption. The results suggest that all the factors have a strong influence, but their interaction effects have a weak influence on the energy consumption for HAM. Among the three process parameters, it is found that laser power has the most significant effect on energy consumption. Again, based on the regression analysis, this study also recommends high scanning speed while the laser power and feed rate should be low. Also, idle

This paper presents a topological analytics approach within the 5-level Cyber-Physical Systems (CPS) architecture for the Stream-of-Quality assessment in smart manufacturing. The proposed methodology not only enables real-time quality monitoring and predictive analytics but also discovers the hidden relationships between quality features and process parameters across different manufacturing processes. A case study in additive manufacturing was used to demonstrate the feasibility of the proposed methodology to maintain high product quality and adapt to product quality variations. This paper demonstrates how topological graph visualization can be effectively used for the real-time identification of new representative data through the Stream-of-Quality assessment.

Compared to physics-based computational manufacturing, data-driven models such as machine learning (ML) are alternative approaches to achieve smart manufacturing. However, the data-driven ML's "black box" nature has presented a challenge to interpreting its outcomes. On the other hand, governing physical laws are not effectively utilized to develop data-efficient ML algorithms. To leverage the advantages of ML and physical laws of advanced manufacturing, this paper focuses on the development of a physics-informed machine learning (PIML) model by integrating neural networks and physical laws to improve model accuracy, transparency, and generalization with case studies in laser metal deposition (LMD).

In this study, we introduce Modular State-based Stackelberg Games (Mod-SbSG), a novel game structure developed for distributed self-learning in modular manufacturing systems. Mod-SbSG enhances cooperative decision-making among self-learning agents within production systems by integrating State-based Potential Games (SbPG) with Stackelberg games. This hierarchical structure assigns more important modules of the manufacturing system a first-mover advantage, while less important modules respond optimally to the leaders' decisions. This decision-making process differs from typical multi-agent learning algorithms in manufacturing systems, where decisions are made simultaneously. We provide convergence guarantees for the novel game structure and design learning algorithms to account for the hierarchical game structure. We further analyse the effects of single-leader/multiple-follower and multiple-leader/multiple-follower scenarios within a Mod-SbSG. To assess its effectiveness, we implement and test Mod-SbSG in an industrial control setting using two laboratory-scale testbeds featuring sequential and serial-parallel processes. The proposed approach delivers promising results compared to