CORC$^\circledR$ wires are a promising superconductor for accelerator magnet applications. While their excellent uniaxial tensile properties have been well established, potential degradation under transverse compression remains a significant concern for accelerator magnets, in which transverse compression is a primary stress experienced by superconductors. To evaluate the critical transverse compressive stresses of ReBCO conductors, we developed an experimental system that enables testing of samples both with and without impregnation in liquid nitrogen. Furthermore, because bending strain induced during coil winding may influence the critical compressive response of CORC$^\circledR$ wires, the apparatus was also modified to allow testing under the bending condition. In this study tests were conducted for five configurations: (1) straight wires without impregnation, (2) bent wires without impregnation, (3) straight wires with Stycast 2850 FT impregnation, (4) bent wires with Stycast 2850 FT impregnation, and (5) bent wires impregnated with paraffin wax. The transverse pressures corresponding to 3% and 5% reductions in the critical current are reported. The effects of wire bending an
Compared with gears and linkages, wires constitute a lightweight, low-friction transmission mechanism. However, because wires are flexible materials, they tend to introduce large modeling errors, and their adoption in industrial and research robots remains limited.In this study, we built a Universal Wire Testing Machine that enables measurement and adjustment of wire characteristics to improve the performance of wire-driven mechanisms. Using this testing machine, we carried out removal of initial wire stretch, measurement of tension transmission efficiency for eight different diameters of passive pulleys, and measurement of the dynamic behavior of variable-length wires. Finally, we applied the data obtained from this testing machine to the force control of an actual wire-driven robot, reducing the end-effector force error.
The large penetration of distributed generations impacts both the secondary low-voltage (LV) and the primary medium-voltage (MV) segments of the distribution network. Optimizing power flow calculations for the integrated MV/LV networks is crucial for the real-time management of modern distribution networks. Traditional methods in symmetrical coordinates are primarily limited to the three-wire model of three-phase networks, often leading to inaccuracies in power flow calculations when applied to three-phase four-wire LV segments. This paper introduces a novel power flow method for integrated three-wire MV and four-wire LV networks. Using eigenvector decomposition to diagonalize the admittance matrix of four-wire LV lines, the proposed method improves the computational efficiency of power flow calculations and accurately calculates the neutral-to-ground voltage. The results of the case studies show over 50\% reduction in the number of non-zero elements in the LU factors of the bus admittance matrix, and speed-up factors of 2.78 on the IEEE 123-node test system and 3.63 on the IEEE 8500-node test system in execution times for Volt/Var control (VVC), compared to the phase coordinates m
Purpose: To theoretically and experimentally study implant lead tip heating caused by radiofrequency (RF) power deposition in different wire configurations that contain loop(s). Methods: Maximum temperature rise caused by RF heating was measured at 1.5T on 20 insulated, capped wires with various loop and straight segment configurations. The experimental results were compared with predictions from the previously reported simple exponential and the adapted transmission line models, as well as with a long-wavelength approximation. Results: Both models effectively predicted the trends in lead tip temperature rise for all the wire configurations, with the adapted transmission line model showing superior accuracy. For superior/inferior (S/I)-oriented wires, increasing the number of loops decreased the overall heating. However, when wires were oriented right/left (R/L) where the x-component of the electric field is negligible, additional loops increased the overall heating. Conclusion: The simple exponential and the adapted transmission line models previously developed for, and tested on, straight wires require no additional terms or further modification to account for RF heating in a var
Magnesium is an excellent material in terms of biocompatibility and its corrosion products can serve as an active source for new bone formation. However, localized corrosion and H2 generation limit the potential of Mg-based implants. Utilizing low-alloyed Mg-Zn wires can strongly reduce problems with large H2 bubbles and improve the mechanical properties considerably while maintaining excellent long-term biocompatibility. Acidic pickling and a polymer coating can be effectively used to lower the rate of in vivo degradation. In this work, microstructural, mechanical, and in vitro characterization of 250 um and 300 um extruded wires made from ultra-pure Mg, commercially pure Mg, Mg-0.15Zn, Mg-0.4Zn and Mg-1Zn was performed. Additionally, Mg-0.4Zn wires together with a variant coated with a copolymer of L-lactide and ε-caprolactone were tested in vivo on artificially damaged Wistar rat femurs. Based on the observed Mg-induced osteogenesis, polymer-coated Mg wires with a small addition of Zn are a perspective material for bone-support applications, such as cerclage and fixation wires.
The half-size prototype of the multi wire drift chamber (MWDC) for the cooling storage ring (CSR) external-target experiment (CEE) was assembled and tested in 350 MeV/u Kr+Fe reactions on the heavy ion research facility in Lanzhou (HIRFL). The prototype consists of 6 sense layers, where the sense wires are stretched in three directions X, U and V, meeting $0^\circ$, $30^\circ$ and $-30^\circ$ with respect to the vertical axis, respectively. The sensitive area of the prototype is $76 {\rm cm} \times 76 {\rm cm}$. The amplified and shaped signals from the anode wires are digitized in a serial capacity array. Being operated with 1500 V high voltage on the anode wires, the efficiency for each layer is beyond 95\%. The tracking residual is about $301 \pm 2 \rm μm$. The performance meets the requirements of CEE.
The dynamic properties of materials utilized in architecture or engineering applications can significantly affect their performance under dynamic or impact loading conditions. To evaluate such behavior, force transducers are commonly employed in testing. However, the calibration of force transducers is typically limited to static conditions and relies solely on gravitational forces exerted on standard masses. Thus, assessing the uncertainty in force measurements using force transducers during dynamic loading conditions remains a challenging task, presenting a significant obstacle in accurately characterizing the dynamic behavior of materials. In this work, an optical technique to evaluate the mechanical properties of wires subjected to impact tensile loads is presented. The wire under test is subjected to an impact tensile load by applying the inertial force of a rigid mass, which is supported by utilizing an aerostatic linear bearing with sufficiently small friction. The inertial force applied to the wire can be determined by multiplying the mass of the rigid mass by its acceleration, where the acceleration can be measured employing a Michelson type optical interferometer. The per
Standard spring design is based on the assumption that there is no residual stress in the wire. This assumption can be quite strong for small wires that undergo a significant wire drawing during the manufacturing process. The main objective of this work is to design and test a method for characterizing residual stresses in small diameter drawn wires. The basic principle consists in removing a part of the material and then measuring the associated displacements. This material removal was simulated by finite elements and experimented in real situation. The first results are encouraging because they seem to show that the residual stresses in the wire studied are significant, and justify our investigations.
Reduced-scale experiments offer a controlled and safe environment for studying the effects of blasts on structures. Traditionally, these experiments rely on the detonation of solid or gaseous explosive mixtures, with only limited understanding of alternative explosive sources. This paper presents a detailed investigation of the blasts produced by exploding aluminum wires for generating shock waves of controlled energy levels. We meticulously design the experiments to ensure a precise quantification of the underlying uncertainties and conduct comprehensive parametric studies. We draw practical relationships of the blast intensity with respect to the stand-off distance and the stored energy levels. The analysis demonstrates self-similarity of blasts with respect to the conventional concept of the scaled distance, a desirable degree of sphericity of the generated shock waves, and high repeatability. Finally, we quantify the equivalence of the reduced-scale blasts from exploding wires with high explosives, including TNT. The present experimental setup and study demonstrate the high degree of robustness and effectiveness of exploding aluminum wires as a tool for controlled blast generat
We characterize the plasma flows generated during the ablation stage of an over-massed exploding planar wire array, fielded on the COBRA pulsed-power facility (1 MA peak current, 250 ns rise time). The planar wire array is designed to provide a driving magnetic field (80-100 T) and current per wire distribution (about 60 kA), similar to that in a 10 MA cylindrical exploding wire array fielded on the Z machine. Over-massing the arrays enables continuous plasma ablation over the duration of the experiment. The requirement to over-mass on the Z machine necessitates wires with diameters of 75-100 $μ$m, which are thicker than wires usually fielded on wire array experiments. To test ablation with thicker wires, we perform a parametric study by varying the initial wire diameter between 33-100 $μ$m. The largest wire diameter (100 $μ$m) array exhibits early closure of the AK gap, while the gap remains open during the duration of the experiment for wire diameters between 33-75 $μ$m. Laser plasma interferometry and time-gated XUV imaging are used to probe the plasma flows ablating from the wires. The plasma flows from the wires converge to generate a pinch, which appears as a fast-moving ($V
The corrosion, mechanical degradation and biological performance of cold-drawn WE43 Mg wires were analyzed as a function of thermo-mechanical processing and the presence of a protective oxide layer created by continuous plasma electrolytic oxidation (PEO). It was found that the corrosion properties of the non-surface-treated wire could be optimized by means of thermal treatment within certain limits, but the corrosion rate remained very high. Hence, strength and ductility of these wires vanished after 24 h of immersion in simulated body fluid at 37$^\circ$C and, as a result of that rather quick degradation, direct tests did not show any MC3T3-E1 preosteoblast cell attachment on the surface of the Mg wires. In contrast, surface modification of the annealed WE43 Mg wires by a continuous PEO process led to the formation of a homogeneous oxide layer of $\approx$ 8$μ$m and significantly improved the corrosion resistance and hence the biocompatibility of the WE43 Mg wires. It was found that a dense layer of Ca/P was formed at the early stages of degradation on top of the Mg(OH)2 layer and hindered the diffusion of the Cl-ions which dissolve Mg(OH)2 and accelerate the corrosion of Mg allo
This paper reports progress in the development of COMB magnet technology with STAR wires. A two-layer dipole magnet with 60 mm clear bore has been recently fabricated and tested in liquid nitrogen. The purpose of the test was to determine what kind of critical current degradation occurs in the process of winding the STAR wire into the COMB structure.
This paper addresses the challenging task of guide wire navigation in cardiovascular interventions, focusing on the parameter estimation of a guide wire system using Ensemble Kalman Inversion (EKI) with a subsampling technique. The EKI uses an ensemble of particles to estimate the unknown quantities. However since the data misfit has to be computed for each particle in each iteration, the EKI may become computationally infeasible in the case of high-dimensional data, e.g. high-resolution images. This issue can been addressed by randomised algorithms that utilize only a random subset of the data in each iteration. We introduce and analyse a subsampling technique for the EKI, which is based on a continuous-time representation of stochastic gradient methods and apply it to on the parameter estimation of our guide wire system. Numerical experiments with real data from a simplified test setting demonstrate the potential of the method.
High field pulsed magnets at the NHMFL use high strength conductor wires up to 90% of their ultimate tensile strength. Therefore it is very important to ensure that the wires are free of flaws. It is known that in the conductors cold drawing process, internal chevron crack could occur due to unsuitable drawing die schedule or inadequate lubrication. These internal cracks occurs infrequently along the wire, so tensile tests of short samples cut from the ends of a long length conductor often miss the problem. In addition, small inclusions on the wire surface can compromise wires fatigue properties. In this paper, we present results of our non-destructive testing (NDT) inspection of Glidcop AL60 wires using eddy current testing (ECT), ultrasonic testing (UT) and x-ray radiography (2D and 3D). Chevron cracks were found in some AL60 conductors by all three NDT techniques. Surface inclusions were found by ECT. We have developed a long length ECT wire inspection capability.
We report the test results for a 120 GeV proton beam incident on superconducting nanowire particle detectors of various wire sizes. NbN devices with the same sensitive area were fabricated with different wire widths and tested at a temperature of 2.8 K. The relative detection efficiency was extracted from bias current scans for each device. The results show that the wire width is a critical factor in determining the detection efficiency and larger wire widths than 400 nm leads to inefficiencies at low bias currents. These results are particularly relevant for novel applications at accelerator facilities, such as the Electron-Ion Collider, where cryogenic cooling is readily available.
The High-Luminosity LHC Accelerator Upgrade Project (AUP) in the U.S. will construct quadrupole magnets to be delivered to CERN. An initial 3 tons, over 600 km total length of conductor was procured under the LHC Accelerator R&D Program (LARP) for this project. Programs for quality control(QC) at the supplier and quality verification (QV) at the laboratories were solidified into components of the overall quality plan for strand procurement under AUP. Measurements of the critical current (Ic) and residual resistance ratio (RRR), and related probes and techniques, are central to the quality plan. Described below is the verification testing that has taken place at the National High Magnetic Field Laboratory (NHMFL). Testing challenges are presented by the high sensitivity of these wires. In addition, new RRR test software was developed to accommodate challenges presented by meeting international standards with existing configurations of test strands.
A digital instrument that allows the measurement of the mechanical tension of an array of wires of known length and density, and the testing of their electrical continuity and isolation, has been developed. The instrument measures wire tension by measuring the fundamental frequency of the wire. Its working principle is to apply direct high voltages on neighboring wires of a wire under test and sweeping the frequency of an alternating high voltage that is also applied on those neighbors. A resonance is observed in the readout signal of the middle wire when the frequency of the alternating high voltage coincides with its fundamental frequency. The instrument automates the process over 128 wires, with eight read out simultaneously. An accuracy of 1% in the measurement of tension is achieved by this digital wire analyzer (DWA).
Copper (Cu) is the electrical conductor of choice in many categories of electrical wiring, with household and building installations being the major market of this metal. This work demonstrates the coating of Cu wires - with diameters relevant for low voltage (LV) applications - with graphene. The chemical vapor deposition (CVD) coating process is rapid, safe, scalable and industrially compatible. Graphene-coated Cu wires display oxidation resistance and increased electrical conductivity (up to 1% immediately after coating and up to 3% after 24 months), allowing for wire diameter reduction and thus significant savings in wire production costs. Combined spectroscopic and diffraction analysis indicate that the conductivity increase is due to a change in Cu crystallinity, induced by the coating process conditions, while electrical testing of aged wires shows that graphene plays a major role in maintaining improved electrical performances over long periods of time. Finally, graphene coating of Cu wires using an ambient pressure roll-to-roll (R2R) CVD reactor is demonstrated. This enables the in-line production of graphene-coated metallic wires as required for industrial scale-up.
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