Drop-on-demand inkjet printing is a promising and commercially relevant technology for producing organic electronic devices of arbitrary shape on a wide variety of different substrates. In this work we transfer the inkjet printing process of organic photovoltaic devices from 2D to 3D substrates, using a 5-axis robot system equipped with a multi nozzle inkjet printing unit. We present a ready-to-use 3D printing system for industrial application, using a 5-axis motion system controlled by commercial 3D motion software, combined with a commonly used multi-nozzle inkjet print head controlled by the corresponding printing software. The very first time inkjet-printed solar cells on glass/ITO with power conversion efficiencies (PCE) of up to 7% are realized on a 3D object with surfaces tilted by angles of up to 60° against the horizontal direction. Undesired ink flow during deposition of the inkjet-printed layers was avoided by proper ink formulation. In order to be able to print organic (opto-)electronic devices also on substrates without sputtered indium tin oxide bottom electrode, the bottom electrode was inkjet-printed from silver nanoparticle (AgNP) ink, resulting in the first all in
3D printing has enabled various applications using different forms of materials, such as filaments, sheets, and inks. Typically, during 3D printing, feedstocks are transformed into discrete building blocks and placed or deposited in a designated location similar to the manipulation and assembly of discrete objects. However, 3D printing of continuous and flexible tape (with the geometry between filaments and sheets) without breaking or transformation remains underexplored and challenging. Here, we report the design and implementation of a customized end-effector, i.e., tape print module (TPM), to realize robot tape manipulation for 3D printing by leveraging the tension formed on the tape between two endpoints. We showcase the feasibility of manufacturing representative 2D and 3D structures while utilizing conductive copper tape for various electronic applications, such as circuits and sensors. We believe this manipulation strategy could unlock the potential of other tape materials for manufacturing, including packaging tape and carbon fiber prepreg tape, and inspire new mechanisms for robot manipulation, 3D printing, and packaging.
Translating the rich visual fidelity of volumetric rendering techniques into physically realizable 3D prints remains an open challenge. We introduce DreamPrinting, a novel pipeline that transforms radiance-based volumetric representations into explicit, material-centric Volumetric Printing Primitives (VPPs). While volumetric rendering primitives (e.g., NeRF) excel at capturing intricate geometry and appearance, they lack the physical constraints necessary for real-world fabrication, such as pigment compatibility and material density. DreamPrinting addresses these challenges by integrating the Kubelka-Munk model with a spectrophotometric calibration process to characterize and mix pigments for accurate reproduction of color and translucency. The result is a continuous-to-discrete mapping that determines optimal pigment concentrations for each voxel, ensuring fidelity to both geometry and optical properties. A 3D stochastic halftoning procedure then converts these concentrations into printable labels, enabling fine-grained control over opacity, texture, and color gradients. Our evaluations show that DreamPrinting achieves exceptional detail in reproducing semi-transparent structures-
The future of 3D printing utilizing unmanned aerial vehicles (UAVs) presents a promising capability to revolutionize manufacturing and to enable the creation of large-scale structures in remote and hard- to-reach areas e.g. in other planetary systems. Nevertheless, the limited payload capacity of UAVs and the complexity in the 3D printing of large objects pose significant challenges. In this article we propose a novel chunk-based framework for distributed 3D printing using UAVs that sets the basis for a fully collaborative aerial 3D printing of challenging structures. The presented framework, through a novel proposed optimisation process, is able to divide the 3D model to be printed into small, manageable chunks and to assign them to a UAV for partial printing of the assigned chunk, in a fully autonomous approach. Thus, we establish the algorithms for chunk division, allocation, and printing, and we also introduce a novel algorithm that efficiently partitions the mesh into planar chunks, while accounting for the inter-connectivity constraints of the chunks. The efficiency of the proposed framework is demonstrated through multiple physics based simulations in Gazebo, where a CAD con
The architecture, engineering and construction (AEC) industry is constantly evolving to meet the demand for sustainable and effective design and construction of the built environment. In the literature, two primary deposition techniques for large-scale 3D concrete printing (3DCP) have been described, namely extrusion-based (Contour Crafting-CC) and shotcrete 3D printing (SC3DP) methods. The deposition methods use a digitally controlled nozzle to print material layer by layer. The continuous flow of concrete material used to create the printed structure is called a filament or layer. As these filaments are the essential structure defining the printed object, the filaments' geometry quality control is crucial. This paper presents an automated procedure for quality control (QC) of filaments in extrusion-based and SC3DP printing methods. The paper also describes a workflow that is independent of the sensor used for data acquisition, such as a camera, a structured light system (SLS) or a terrestrial laser scanner (TLS). This method can be used with materials in either the fresh or cured state. Thus, it can be used for online and post-printing QC.
Building and Construction have recently become an exciting application ground for robotics. In particular, rapid progress in materials formulation and in robotics technology has made robotic 3D Printing of concrete a promising technique for in-situ construction. Yet, scalability remains an important hurdle to widespread adoption: the printing systems (gantry- based or arm-based) are often much larger than the structure to be printed, hence cumbersome. Recently, a mobile printing system - a manipulator mounted on a mobile base - was proposed to alleviate this issue: such a system, by moving its base, can potentially print a structure larger than itself. However, the proposed system could only print while being stationary, imposing thereby a limit on the size of structures that can be printed in a single take. Here, we develop a system that implements the printing-while-moving paradigm, which enables printing single-piece structures of arbitrary sizes with a single robot. This development requires solving motion planning, localization, and motion control problems that are specific to mobile 3D Printing. We report our framework to address those problems, and demonstrate, for the first
Invariant manifolds are one of the key features that organize the dynamics of a differential equation. We introduce a novel approach to visualizing and studying invariant manifolds by using 3D printing technology, combining advanced computational techniques with modern 3D printing processes to transform mathematical abstractions into tangible models. Our work addresses the challenges of translating complex manifolds into printable meshes, showcasing results for the following systems of differential equations: the Lorenz system, the Arneodo-Coullet-Tresser system, and the Langford system. By bridging abstract mathematics and physical reality, this approach promises new tools for research and education in nonlinear dynamics. We conclude with practical guidelines for reproducing and extending our results, emphasizing the potential of 3D-printed manifolds to enhance understanding and exploration in dynamical systems theory.
Model Medicine is the science of understanding, diagnosing, treating, and preventing disorders in AI models, grounded in the principle that AI models -- like biological organisms -- have internal structures, dynamic processes, heritable traits, observable symptoms, classifiable conditions, and treatable states. This paper introduces Model Medicine as a research program, bridging the gap between current AI interpretability research (anatomical observation) and the systematic clinical practice that complex AI systems increasingly require. We present five contributions: (1) a discipline taxonomy organizing 15 subdisciplines across four divisions -- Basic Model Sciences, Clinical Model Sciences, Model Public Health, and Model Architectural Medicine; (2) the Four Shell Model (v3.3), a behavioral genetics framework empirically grounded in 720 agents and 24,923 decisions from the Agora-12 program, explaining how model behavior emerges from Core--Shell interaction; (3) Neural MRI (Model Resonance Imaging), a working open-source diagnostic tool mapping five medical neuroimaging modalities to AI interpretability techniques, validated through four clinical cases demonstrating imaging, compari
Despite the decades-long history of 3D printing, it is not used to its full potential. Yet 3D printing holds promise for isolated communities, aiming for self-sufficiency. In this experiential study conducted in an analog space habitat we evaluated challenges and opportunities of using 3D printing. Our study revealed barriers such as: 1) setting up and maintaining the 3D printing equipment while minding different kinds of pollution, that is air, temperature and sound, 2) design skill and familiarity with specialized software as well as materials and 3) the awareness of what can be achieved to meet community needs. We observed that in-community experience and know-how are reliable sources of 3D print ideas, that improve quality of life of community members if they are encouraged and supported by participatory design. Co-design of 3D prints in small, specialized communities is a promising area of study, that can bring new applications of 3D print technology.
The common layer-by-layer deposition of regular, 3-axis 3D printing simplifies both the fabrication process and the 3D printer's mechanical design. However, the resulting 3D printed objects have some unfavourable characteristics including visible layers, uneven structural strength and support material. To overcome these, researchers have employed robotic arms and multi-axis CNCs to deposit materials in conformal layers. Conformal deposition improves the quality of the 3D printed parts through support-less printing and curved layer deposition. However, such multi-axis 3D printing is inaccessible to many individuals due to high costs and technical complexities. Furthermore, the limited GUI support for conformal slicers creates an additional barrier for users. To open multi-axis 3D printing up to more makers and researchers, we present a cheap and accessible way to upgrade a regular 3D printer to 5 axes. We have also developed a GUI-based conformal slicer, integrated within a popular CAD package. Together, these deliver an accessible workflow for designing, simulating and creating conformally-printed 3D models.
We present the first 3D prints of output from a supercomputer simulation of a complex astrophysical system, the colliding stellar winds in the massive (>120 M_Sun), highly eccentric (e ~ 0.9) binary star system Eta Carinae. We demonstrate the methodology used to incorporate 3D interactive figures into a PDF journal publication and the benefits of using 3D visualization and 3D printing as tools to analyze data from multidimensional numerical simulations. Using a consumer-grade 3D printer (MakerBot Replicator 2X), we successfully printed 3D smoothed particle hydrodynamics (SPH) simulations of Eta Carinae's inner (r ~ 110 au) wind-wind collision interface at multiple orbital phases. The 3D prints and visualizations reveal important, previously unknown 'finger-like' structures at orbital phases shortly after periastron (phi ~ 1.045) that protrude radially outward from the spiral wind-wind collision region. We speculate that these fingers are related to instabilities (e.g. thin-shell, Rayleigh-Taylor) that arise at the interface between the radiatively-cooled layer of dense post-shock primary-star wind and the fast (3000 km/s), adiabatic post-shock companion-star wind. The success of
Additive manufacturing has revolutionized the building of materials direct from design, allowing high resolution rapid prototyping in complex 3D designs with many materials. 3D printing hasenabled high strength damage-tolerant structures, bioprinted artificial organs and tissues, ultralight metals, medicine, education, prosthetics, architecture, consumer electronics,and as a prototyping tool for engineers and hobbyists alike. 3D printing has emerged as a useful tool for complex electrode and material assembly method for batteries and supercapacitors in recent years. The field initially grew from extrusion-based methods such as fused deposition modelling, and evolved to photopolymerization printing of intricate composites, while supercapacitor technologies less sensitive to solvents more often involved material jetting processes. Underpinning every part of a 3D printable battery and many other devices is the printing method and the nature of the feed material. Material purity, printing fidelity, accuracy, complexity, and the ability to form conductive, ceramic, glassy, or solvent-stable plastics relies on the nature of the feed material or composite to such an extent, that the futur
3D printing, also called additive manufacturing, offers a new vision for optical fabrication in term of achievable optical quality and reduction of weight and cost. In this paper we describe two different ways to use this technique in the fabrication process. The first method makes use of 3D printing in the fabrication of warping harnesses for stress polishing, and we apply that to the fabrication of the WFIRST coronagraph off axis parabolas. The second method considers a proof of concept for 3D printing of lightweight X-Ray mirrors, targeting the next generation of X-rays telescopes. Stress polishing is well suited for the fabrication of the high quality off axis parabolas required by the coronagraph to image exoplanets.. Here we describe a new design of warping harness which can generate astigmatism and coma with only one actuator. The idea is to incorporate 3D printing in the manufacturing of the warping harness. The method depicted in this paper demonstrates that we reach the tight precision required at the mirrors surface. Moreover the error introduced by the warping harness fabricated by 3D printing does not impact the final error budget. Concerning the proof of concept proje
We present a pipeline for printing interactive and always-on magnetophoretic displays using affordable Fused Deposition Modeling (FDM) 3D printers. Using our pipeline, an end-user can convert the surface of a 3D shape into a matrix of voxels. The generated model can be sent to an FDM 3D printer equipped with an additional syringe-based injector. During the printing process, an oil and iron powder-based liquid mixture is injected into each voxel cell, allowing the appearance of the once-printed object to be editable with external magnetic sources. To achieve this, we made modifications to the 3D printer hardware and the firmware. We also developed a 3D editor to prepare printable models. We demonstrate our pipeline with a variety of examples, including a printed Stanford bunny with customizable appearances, a small espresso mug that can be used as a post-it note surface, a board game figurine with a computationally updated display, and a collection of flexible wearable accessories with editable visuals.
Increasing malicious users have sought practices to leverage 3D printing technology to produce unlawful tools in criminal activities. Current regulations are inadequate to deal with the rapid growth of 3D printers. It is of vital importance to enable 3D printers to identify the objects to be printed, so that the manufacturing procedure of an illegal weapon can be terminated at the early stage. Deep learning yields significant rises in performance in the object recognition tasks. However, the lack of large-scale databases in 3D printing domain stalls the advancement of automatic illegal weapon recognition. This paper presents a new 3D printing image database, namely C3PO, which compromises two subsets for the different system working scenarios. We extract images from the numerical control programming code files of 22 3D models, and then categorize the images into 10 distinct labels. The first set consists of 62,200 images which represent the object projections on the three planes in a Cartesian coordinate system. And the second sets consists of sequences of total 671,677 images to simulate the cameras' captures of the printed objects. Importantly, we demonstrate that the weapons can
With the increasing interest in deploying Artificial Intelligence in medicine, we previously introduced HAIM (Holistic AI in Medicine), a framework that fuses multimodal data to solve downstream clinical tasks. However, HAIM uses data in a task-agnostic manner and lacks explainability. To address these limitations, we introduce xHAIM (Explainable HAIM), a novel framework leveraging Generative AI to enhance both prediction and explainability through four structured steps: (1) automatically identifying task-relevant patient data across modalities, (2) generating comprehensive patient summaries, (3) using these summaries for improved predictive modeling, and (4) providing clinical explanations by linking predictions to patient-specific medical knowledge. Evaluated on the HAIM-MIMIC-MM dataset, xHAIM improves average AUC from 79.9% to 90.3% across chest pathology and operative tasks. Importantly, xHAIM transforms AI from a black-box predictor into an explainable decision support system, enabling clinicians to interactively trace predictions back to relevant patient data, bridging AI advancements with clinical utility.
The quality of 3D prints often varies due to different conditions inherent to each print, such as filament type, print speed, and nozzle size. Closed-loop process control methods improve the accuracy and repeatability of 3D prints. However, optimal tuning of controllers for given process parameters and design geometry is often a challenge with manually tuned controllers resulting in inconsistent and suboptimal results. This work employs Bayesian optimization to identify the optimal controller parameters. Additionally, we explore transfer learning in the context of 3D printing by leveraging prior information from past trials. By integrating optimized extrusion force control and transfer learning, we provide a novel framework for closed-loop 3D printing and propose an automated calibration routine that produces high-quality prints for a desired combination of print settings, material, and shape.
In the recent years of industrial revolution, 3D printing has shown to grow as an expanding field of new applications. The low cost solutions and short time to market makes it a favorable candidate to be utilized in the dynamic fields of engineering. Additive printing has the vast range of applications in many fields. This study presents the wide range of applications of the 3D printers along with the comparison of the additive printing with the traditional manufacturing methods have been shown. A tutorial is presented explaining the steps involved in the prototype printing using Rhinoceros 3D and Simplify 3D software including the detailed specifications of the end products that were printed using the Delta 3D printer.
An overview concerning 3D printing (a.k.a. additive manufacturing) within the context of Science, Technology, Engineering, and Mathematics (STEM) education at the college/university level is provided. The vast majority of quoted papers report self-made models for which faculty members and their students have created the necessary 3D print files themselves by various routes. The prediction by the Gartner consulting company that it will take more than ten years from July 2014 onwards for Classroom 3D Printing to reach its Plateau of Productivity in one of their hallmark Visibility versus Time (Hype Cycle) graphs is critically assessed. The bibliography of this book chapter sums up the state-of-the art in 3D printing for STEM (including nano-science and nano-engineering) education at the college level approximately four years after Gartner's prediction. Current methodologies and best practices of college-level Classroom 3D printing are described in the main section of this review. Detailed information is given mainly for those papers in which the authors of this book chapter are authors and co-authors. A straightforward route from crystallographic information framework files (CIFs) at
A lot of attention in supply chain management has been devoted to understanding customer requirements. What are customer priorities in terms of price and service level, and how can companies go about fulfilling these requirements in an optimal way? New manufacturing technology in the form of 3D printing is about to change some of the underlying assumptions for different supply chain set-ups. This paper explores opportunities and barriers of 3D printing technology, specifically in a supply chain context. We are proposing a set of principles that can act to bridge existing research on different supply chain strategies and 3D printing. With these principles, researchers and practitioners alike can better understand the opportunities and limitations of 3D printing in a supply chain management context.